Quick answer
A standard GageTools gap and flush gauge starts from USD 80 per piece, with a minimum order of 1 piece. The final price depends on the number of measurement points, the gauge type (fixed GO/NO-GO or dial), material, size and calibration documents. Custom gauges typically take 10–15 working days from drawing approval to shipment, confirmed on the quotation.
Gap and flush gauges are used on car bodies, appliances, enclosures and any assembly where two panels must sit at a controlled gap and height. Because almost every gauge is made for a specific part, buyers often ask the same two questions first: how much will it cost and how long will it take. This guide answers both.
Starting Price
| Item | Starting price | MOQ |
|---|---|---|
| Gap and flush gauge (standard design) | From USD 80 per piece | 1 piece |
| Thread plug gauge (standard size) | From USD 20 per piece | 1 piece |
| Thread ring gauge (standard size) | From USD 30 per piece | 1 piece |
The starting price applies to a simple design. Your quotation is based on your drawing, so the price can be higher for complex gauges – and you know the exact figure before you order.
6 Factors That Change the Price
1. Number of measurement points
A gauge that checks one gap and one flush value is simpler than a gauge that checks several points along a door line or around a lamp. More steps and blades mean more machining and inspection time.
2. Fixed GO/NO-GO vs dial gauge
A fixed GO/NO-GO gauge has machined steps at the tolerance limits. It is fast and simple for operators. A dial or digital gauge shows the actual value, which helps with process adjustment and SPC, but costs more because of the indicator and setting parts. See our flush gauge guide for when each type makes sense.
3. Material and hardness
Hardened tool steel lasts longest on painted or metal panels. Softer or non-marring contact materials may be needed for painted Class A surfaces. Tell us the panel material and finish so we can choose the right contact surfaces.
4. Size and handle design
Long gauges for large panels, special handles or feet, and lightweight designs for repeated use all add machining time.
5. Tolerance
Tighter tolerances on the gauge itself require more grinding and inspection. We work from your part tolerance and apply the appropriate gauge tolerance.
6. Documents
An inspection report is available on request. If you need third-party CNAS calibration, it usually adds about 3 working days to the delivery schedule. Mention this in your request so it is included in the price and the schedule.
Lead Time
- Quotation: within 24 hours on business days after we receive your drawing or CAD.
- Manufacturing: custom gap and flush gauges typically take 10–15 working days from drawing approval to shipment. The exact time is confirmed on the quotation.
- Third-party calibration: usually about 3 extra working days.
- Transit: depends on your country and the shipping method you choose.
To protect your date, send a complete specification at the start. Missing reference surfaces or tolerances are the most common cause of delay. Use our custom gap and flush gauge specification checklist.
Get an Accurate Gap and Flush Gauge Price
Send these details and we reply with a written quotation within 24 hours:
- Part drawing or CAD with gap and flush nominal values and tolerances
- Measurement points and panel material
- Gauge type (fixed GO/NO-GO or dial) and quantity
- Calibration report needed, delivery country and required date
How to Keep the Cost Down
- Start with one gauge. With an MOQ of 1 piece, you can approve a single gauge before ordering more for other stations.
- Combine points where it makes sense. One gauge that checks two related points can be cheaper than two separate gauges.
- Use fixed GO/NO-GO where you only need pass/fail. Keep dial gauges for points where you need the actual value.
- Send everything at once. Each design revision costs time; a complete drawing package avoids it.
See all options on our gap and flush gauges page.
FAQ
How much does a gap and flush gauge cost?
GageTools gap and flush gauges start from USD 80 per piece for a standard design. The exact price depends on the number of measurement points, gauge type, material, size and documents, and is confirmed on a written quotation.
What is the minimum order for gap and flush gauges?
The minimum order is 1 piece per design, so you can approve a single gauge before ordering more.
How long does a custom gap and flush gauge take?
Typically 10–15 working days from drawing approval to shipment, plus transit. Third-party CNAS calibration usually adds about 3 working days.
What do I need to send to get a quote?
The part drawing or CAD, the gap and flush points with nominal values and tolerances, panel material, gauge type, quantity, calibration needs, delivery country and required date.